PRODUCTION & MANUFACTURING PROCESS

Strict spectroscopic chemical analysis and ultrasonic flaw detection on incoming high-carbon chromium bearing steel (GCr15 / AISI 52100). We inspect steel inclusions, spheroidized annealing structure, and dimensional uniformity right from the source.

Blanks are shaped using high-tonnage hydraulic forging presses. Precise forging aligns metal grain flow with bearing load lines, eliminating internal porosity and increasing dynamic fatigue strength by over 40%.

High-precision multi-axis CNC turning machines cut inner/outer ring raceways, chamfers, seal grooves, and stop ring slots with a daily multi-ton production capacity to feed continuous grinding lines.

Continuous automated Austrian/Japanese style heat treatment lines perform computer-controlled heating, salt-bath bainite/martensite quenching, and sub-zero tempering to achieve uniform Rockwell hardness of HRC 60 - 65 and superior dimensional stability.

Manufacture of Grade 10 steel balls, cylindrical rollers, spherical barrels, and tapered needle rollers using diamond-lapping disks and acoustic vibration sorting to guarantee perfect sphericity and mirror-like Ra 0.02μm finish.

High-speed CBN internal and external grinding followed by stone oscillation super-finishing to create log-profile raceways that distribute radial and axial loads evenly, eliminating stress concentration.

Fully automated robotic assembly lines operating under positive air pressure and HEPA filtration. Robotic arms pair inner/outer rings with matched ball complements, inject premium polyurea synthetic grease, and press-fit dual lip nitrile/fluororubber seals.

100% full-inspection laboratory verifying radial clearance (C2/C0/C3), rotational vibration/noise (Z1/Z2/Z3 & V1/V2/V3), dynamic runout, and surface roughness using German Zeiss 3D CMMs and British Taylor Hobson instruments.

Climate-controlled multi-tier automated racking maintaining steady 20°C temperature and 45% humidity. Robotic stacker cranes manage barcode-indexed inventory for rapid palletized dispatch across regional distribution hubs.